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6. Move the spindle assembly (A1542) to the left until you can access the
nuts on the backside of the flangettes mounted to right side interior of the
monocoque. This step may require the use of a plastic or rubber mallet.
Do not use a metal hammer. This can flare the end of the shaft so
bearings will not be able to be removed.
7. Using a ½” wrench and socket, remove the nuts, washers, and bolts
mounting the flangettes to the monocoque.
8. Slide the spindle assembly and brake drive pulley out of the machine.
9. Transfer the bearings and flangettes over to the new spindle assembly.
Make sure the bearing collars are facing towards the outsides of the
machine.
10. Install the new spindle assembly into the monocoque. The flangettes
mount on the inside of the monocoque.
11. Run each bolt from the outside in, through the flangette mounting holes in
the monocoque, both flangettes, followed by the lock washer, and hex nut.
Do not tighten down.
12. Line up the marks you made on the flangettes and monocoque, then
tighten the bolts and nuts.
13. Place the belt onto the brake pulley. Loop the belt under the idler
(P1091). Start the belt onto the back of the drive pulley (A1545). Move
the crank arm in a forward motion to rotate the drive pulley, thus feeding
the belt onto the drive pulley. Warning: Keep hands clear of the
underside of the belt. Failure to do so could result in serious injury,
including the loss of a finger. There will be approximately 110 lbs. of
tension on the belt. If necessary, use a blunt object to push the belt
when feeding it onto the drive pulley. Make sure the belt is in all grooves
on the pulleys and is not rubbing on the side of the brake or idler. Rotate
the drive pulley until the pulleys are all lined up and the belt is centered on
both pulleys and the idler.
14. Tighten the set screws on both bearing collars.
15. Reinstall the crank arms by reversing the Crank Arm Removal procedure.
16. Reinstall TeleRails by reversing the TeleRail Removal procedure.
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